Installing the manifold and turbocharger (TC)

Fig 1: Identifying Manifold And Turbocharger

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• new gaskets. Lift and install the manifold and turbocharger (TC)
• washers and nuts that hold the manifold to the cylinder head and tighten according to Summary of specific components and tightening torques
• turbo's upper and lower coolant pipes according to Summary of specific components and tightening torques
• union screws for the coolant pipes (use new sealing washers). Tighten according to Summary of specific components and tightening torques
• the oil pressure pipe
• the union screw that holds the oil pressure pipe to the turbocharger (use new sealing washers). Do not tighten. 
• inner heat deflector plate.

Lubricate the studs on the turbocharger (TC). Use paste 116 1408  .

Install the front exhaust pipe onto the turbocharger (TC). Use new nuts. Do not tighten.  Install the heat deflector plate over the manifold.