Installing components

Install: 

• the trigger wheel. Tighten the screw
• the camshaft position (CMP) sensor housing. Tighten the screws
• the lower and upper torque rod bracket on the cylinder head. Tighten according to Tightening torque .

Fig 1: Identifying Expansion Tank And Servo Oil Reservoir

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• screw for the inner timing gear casing
• front timing cover
• the cable duct to the mountings on the right suspension turret
• the auxiliaries belt
• the expansion tank
• the servo oil reservoir
• the bleed hose to the expansion tank. Tighten the clamp.

Check that the hoses are correctly positioned.

Connect the connectors for the ABS sensor at the right suspension turret and for the coolant level sensor in the expansion tank.

Fig 2: Identifying Engine Components

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the starter motor
• union screw for water-heated crankcase ventilation at the cylinder head's trailing edge. Use new sealing washers and tighten down.
• the camshaft position sensor (CMP) housing and trigger wheel
• the lower engine stabilizer brace bracket in the cylinder head
• the upper engine stabilizer brace
• bracket for hoses on lower torque rod bracket.

Fig 3: Identifying Ignition Coils And Components

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the bracket/lifting eye for the torque rod bracket
• the ignition coils and ground terminals according to earlier markings. Connect the connector for the variable valve timing solenoid
• the clamp for the positive lead at the lifting eyelet bracket

Fig 1: Identifying Clamp, Pipe Screw, Oil Return Line And Turbocharger

Courtesy of VOLVO CARS OF NORTH AMERICA.

Raise the car. Install: 

• the union screw that holds the turbocharger's oil pressure pipe to the engine. Use new sealing washers. Tighten and refer to: Summary of specific components and tightening torques
• the turbocharger's oil return line. Use a new gasket and sealing ring. Tighten refer to: Summary of specific components and tightening torques
• the clamp between the oil pressure pipe and the oil return line. Tighten the three nuts that hold the front exhaust pipe to the turbocharger refer to: Summary of specific components and tightening torques .
• the lower screw for the heat deflector plate over the turbocharger (TC)
• the splash guard under the engine. (Only applies to cars with automatic transmission)
• the plastic nuts for the hatch in the right wing liner
• right front wheel. See Installing wheels .

Lower the car.

Tighten the pipe screw for the turbocharger (TC) oil pressure pipe. See Summary of specific components and tightening torques .

Fig 2: Identifying Engine Compartment Components

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

• the ground strips between the cylinder head and the firewall
• the engine stabilizer brace between the suspension turrets Clamp the servo hose at the right-hand engine stabilizer brace mounting
• battery's minus cable. First read: Battery, disconnecting

Fill up engine with coolant.