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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - Removal, Replacement And Installation >> Crank Mechanism (B5254T4, M66 AWD; 2004-2007) >> Flywheel >> Installation >> Installing the flywheel

Installing the flywheel

Fig 1: Identifying Flywheel Studs Special Tool 9995678
GLL108749Courtesy of VOLVO CARS OF NORTH AMERICA.
NOTE:

Ensure that the mating surfaces on the crankshaft and flywheel are completely clean.

Use: 9995678 , consisting of 3 x studs with nuts.

Install: 

NOTE:

Check that the locating pin on the crankshaft is positioned opposite the hole in the flywheel.

NOTE:

Only applies to cars with dual mass flywheels: There is a marking in the form of a shallow hole (see the arrow). The marking indicates the direction to the guide hole on the flywheel.

Locate 9995112 against the flywheel.

Alternately tighten the nuts on the flywheel to the crankshaft. Use the three nuts which belong to 9995678 .

CAUTION:

The flywheel must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.

Install 7 new screws. Tighten. See Tightening torque .

Remove the 3 nuts and studs.

Install the remaining 3 new  screws for the flywheel. Tighten. See Tightening torque .

Install the engine speed (RPM) sensor with the bracket. Tighten.