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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - Removal, Replacement And Installation >> Crank Mechanism (B5244T5, M66; 2005-2008) >> Flywheel, replacing >> Installation >> Installing the flywheel

Installing the flywheel

Fig 1: Identifying Flywheel Studs Special Tool 9995678
GLL108749Courtesy of VOLVO CARS OF NORTH AMERICA.
NOTE:

Ensure that the mating surfaces on the crankshaft and flywheel are completely clean.

Use: 9995678 , which consists of 3 studs with nuts.

Install: 

NOTE:

Check that the locating pin on the crankshaft is positioned opposite the hole in the flywheel.

NOTE:

Only applies to cars with dual mass flywheels. There is a marking in the form of a shallow hole (see the arrow). The marking indicates the direction to the guide hole on the flywheel.

Locate: 9995112 against the flywheel.

Alternately tighten the nuts on the flywheel to the crankshaft. Use the three nuts which belong to 9995678 .

CAUTION:

The flywheel must lie against the crankshaft flange before the screws are installed. There is a risk that excess locking fluid on the screws will come between the mating surfaces.

Install 7 new screws. Tighten. See:

Remove the 3 nuts and studs.

Install the remaining 3 new  screws for the flywheel. Tighten. See.

Install the engine speed (RPM) sensor with the bracket. Tighten.