Removing the turbocharger and exhaust manifold

Fig 1: Identifying Inner Heat Shield And Manifold

Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove: 

• the inner heat deflector plate from the manifold
• the nuts and washers holding the manifold to the cylinder head
• the manifold
• the old gasket residue. Clean the gasket faces. Check that all the studs are tightened.

HINT: Use rust solvent or similar on the studs. 

Fig 2: Identifying Turbocharger And Pipe Fittings

Courtesy of VOLVO CARS OF NORTH AMERICA.

Lower the turbocharger (TC) / exhaust manifold as one complete unit.