LEMON Manuals: Even more car manuals for everyone
Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Engine Mechanical >> Exhaust >> Catalytic Converter - Replacing >> Engine >> Three-Way Catalytic Converter (TWC) (B5XX4S), Replacing >> Three-Way Catalytic Converter (TWC), Replacing >> Installing Three-Way Catalytic Converters (TWC) >> Installing the Catalytic Converter Unit With the Heat Deflector Plate

Installing the Catalytic Converter Unit With the Heat Deflector Plate

Fig 1: Three-Way Catalytic Converter Removed
GLL108817Courtesy of VOLVO CARS OF NORTH AMERICA.

Use new nuts and gaskets  .

NOTE: Lubricate all the studs. Use paste, P/N: 116 1408  . Avoid skin contact with the paste. 

Connect the pipe to the engine. Use a mobile jack with universal plate 9995972 as support.

NOTE: Ensure that the heated oxygen sensor (HO2S) wiring is above the brake pipe.

Press the brake pipe into place in its holder on the front SIPS member.

Connect to the rear exhaust pipe. Install all nuts loosely.

Install the screws for the front SIPS member.

Remove the mobile jack.

Tighten 

Fig 2: Heated Oxygen Sensor Connectors
GLL108798Courtesy of VOLVO CARS OF NORTH AMERICA.

Connect the heated oxygen sensor (HO2S) wiring.

Secure the wiring at the rear edge of the sub-frame.

Install the splashguard under the engine.

Install the left front wheel. See Installing Wheels .