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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Cooling System - Removal, Replacement And Installation >> Charge Air Cooler (CAC) And Connections (B5254T4; 2004-2007) >> Radiator/charge air cooler (CAC), replacing >> Installation >> Installing the cooler unit

Installing the cooler unit

Fig 1: Identifying Lower Mounting For Air Conditioning Aggregate
GLL102975Courtesy of VOLVO CARS OF NORTH AMERICA.

Place the air conditioning aggregate on the transmission jack and raise it carefully.

NOTE:

Ensure that no cable harnesses or hoses are trapped.

Raise until it is approximately 20 cm from the installed position. Connect the connector to the dryer.

Raise fully and install the 2 M8 screws.

Fig 2: Identifying Bolt
GLL105843Courtesy of VOLVO CARS OF NORTH AMERICA.

Right-hand side: 

Install the pipe on the dryer bottle using an M6 screw. Use a new O-ring.

Fig 3: Identifying Bolt
GLL105842Courtesy of VOLVO CARS OF NORTH AMERICA.

Left side: 

Install the pipe on the condenser using an M8 screw. Use a new O-ring.

Fig 4: Identifying Hose Connections
GLL105841Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 



Fig 1: Air Baffle
GLL104704Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: