Installing the Power Steering Pump

Fig 1: Identifying Power Steering Pump And Mounting Screws Location

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

the power steering pump in the correct position
the 3x screws through the pulley.

Fig 2: Identifying Power Steering Pump Hose, Pressure Line And Hose Clamp

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the delivery pipe on the power steering pump. Use a new O-ring on the pressure line.

Remove the hose clip.

If the car has lock brackets

Fig 3: Identifying Lock Bracket And Screw

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the lock bracket (2).

Tighten the screw (1).

NOTE: There may be a gap (3) of a few millimeters between the pipe coupling and the power steering pump. Bend the bracket so that the twelve edged mounting on the bracket is on the nut.

Install:

the auxiliaries belt. Use 9997109
the connector with holder on the power steering pump
the servo reservoir in its mounting on the expansion tank
the hoses in their holders and clips
the tie strap for the servo hose at the suspension turret.

Fig 4: Identifying Charge Air Hose

Courtesy of VOLVO CARS OF NORTH AMERICA.

Install:

the charge air hose on the charge air cooler (CAC)
the screw for the charge air pipe above the engine and clamp for power steering pump delivery lines from the intake manifold
cold air inlet hose to the control module.

Check the level in the servo reservoir and top up if necessary.

Connect the negative battery lead. See Battery, Disconnecting

Start the engine and check for leakage.