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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Axle, Drive Shafts - Removal, Replacement And Installation >> Drive Shaft, CV Joint (B5254T4, M66 AWD; 2004-2007) >> Sealing ring Connecting Socket Drive Shaft/Differential, Replacing >> Action For Worn Splines In Sleeve

Action For Worn Splines In Sleeve

Fig 1: Providing Protection Against Grinding Chips Entering Transmission
GLL161218Courtesy of VOLVO CARS OF NORTH AMERICA.

Cut a Ø 40 mm piece of cardboard and use as protection to prevent grinding chips from ending up in the transmission. Apply a thick bead of grease or vaseline on the seal in the sleeve. Press the piece of cardboard against the seal.

Fig 2: Grinding A Groove Inside Of Sleeve
GLL161220Courtesy of VOLVO CARS OF NORTH AMERICA.

Grind a groove in the inside of the sleeve to enable the expander 9995777 to get a hold.

The sleeve can also be heated with a hot-air gun or induction heater.