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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Axle, Drive Shafts - Removal, Replacement And Installation >> Center Differential (B5244T3, Aw50/51 AWD; 2002) >> Replacing the oil pump for the Active on Demand Coupling >> Installation >> Installing The Oil Pump

Installing The Oil Pump

Fig 1: Identifying Active On Demand Pump Motor
GLL109888Courtesy of VOLVO CARS OF NORTH AMERICA.

Check that the seat for the oil pump is clean. There must not be any lint from paper or cloths.

Check that the new O-rings are in position. Lubricate the O-rings with oil for the Active on Demand coupling, P/N 116 1641 (1 liter packs).

Fig 2: Identifying Oil Pump Screws And Connector
GLL109902Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the oil pump. Press the pump in as far as possible. Tighten the pump screws alternately to light contact. Then tighten to 5.5 Nm  .

Connect the connector and install the coupling. Tighten the screw. Tighten to 25 Nm  .

Clamp the wiring using a tie strap.

To fill and check the oil in the Active on Demand coupling, see Active on Demand Coupling (AOC), replacing .