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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Drivelines & Axles >> Differentials & Drive Axles >> Rear Axle, Drive Shafts - Removal, Replacement And Installation >> Center Differential (Aw50/51 AWD; 2003-2009) >> Bushings Final Drive Housing, Replacing >> Installation >> Installing The Front Bushing In The Final Drive Housing

Installing The Front Bushing In The Final Drive Housing

Fig 1: Installing Front Bushing In Final Drive Housing
GLL126306Courtesy of VOLVO CARS OF NORTH AMERICA.

Use puller cylinder 9512564 or 9995575 and associated pump 9995576 . Position connecting rod 9995589 in the puller cylinder and counterhold 9997078 against the puller cylinder and final drive housing, turn the counterhold so that the cut-out is facing the radius of the final drive housing and so that it is supported on the surrounding cast surface.

Lubricate the end of the bushing and the outer sleeve using a little petroleum jelly. Position washer 7078-1 with the flat side against the bushing and gently apply the nut for the connecting rod. Turn the bushing to the correct position as above. Press the bushing into place so that the flange on the bushing is against the final drive housing.