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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Body & Frame >> Exterior Body Panels >> Bumpers And Mudflaps - Removal, Replacement And Installation >> Bumper With Mountings And Damping (2004) >> Bumper Rear, Replacing >> Installing the Rear Bumper

Installing the Rear Bumper

Fig 1: Aligning Lugs On Bumper In Channels On Slide Mounting
GLL107460Courtesy of VOLVO CARS OF NORTH AMERICA.
NOTE: For tightening torques, see Tightening Torque .

Align the lugs (6) on the bumper in the channels (7) on the slide mounting.

Press at the top so that the lugs secure.

HINT: This operation is easier with two people. 

Tighten the screws for the slide mountings on both sides.

Fig 2: Drilling Out One Rivet From Each Side Where Edge Of Fender Meets Bumper Bracket
GLL107457Courtesy of VOLVO CARS OF NORTH AMERICA.
NOTE: Replace the rivets (4) with spring nuts and screws.
Fig 3: Identifying Spring Nut
GLL145784Courtesy of VOLVO CARS OF NORTH AMERICA.

Install 1 spring nut on each side.

Fig 4: Installing Screw On Each Side
GLL145785Courtesy of VOLVO CARS OF NORTH AMERICA.

Install: 

HINT: Use butyl tape to secure the nuts in the socket. Otherwise the nuts are easy to lose. 

Install: