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Home >> Volvo >> 2002 >> S60 Base, 2.4 61, Standard >> Repair and Diagnosis >> Body & Frame >> Door Locks >> Doors And Lids - Removal, Replacement And Installation >> Sun Roof (2001-2002) >> Mechanism/Mechanical Cable Sun Roof, Replacement >> Installing the Mechanism/Mechanical Cable

Installing the Mechanism/Mechanical Cable

NOTE: For tightening torques, see Tightening Torque .
Fig 1: Removing Bracket From Mechanism
GLL104902Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the bracket from the mechanism (applies to service kit).

Fig 2: Sliding Mechanism To Front Position
GLL104903Courtesy of VOLVO CARS OF NORTH AMERICA.

Slide in the mechanism to the front position.

Fig 3: Removing Mounting/Mechanical Cable From Drive Plate
GLL104904Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove the mounting/mechanical cable from the new drive plate (applies to service kit).

Fig 4: Sliding In Mounting/Mechanical Cable And Drive Plate Into Groove
GLL104905Courtesy of VOLVO CARS OF NORTH AMERICA.

Slide the drive plate into the groove.

Slide in the mounting/mechanical cable.

Fig 5: Installing Mounting/Mechanical Cable On Drive Plate Using Screws
GLL104906Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the mounting/mechanical cable on the drive plate using the 2 M4 screws. Tighten.

Fig 6: Sliding In Drive Plate With Mounting/Mechanical Cable
GLL104907Courtesy of VOLVO CARS OF NORTH AMERICA.

Slide in the drive plate with the mounting/mechanical cable. Guide it in against the mechanism.

Fig 7: Installing Bracket For Mechanism
GLL104908Courtesy of VOLVO CARS OF NORTH AMERICA.

Install the bracket for the mechanism.

NOTE: Position the guide pin for the drive plate against the bracket. Use the 1 M4 screw. Tighten.
Fig 8: Angling In And Pressing Mounting For Gutter Into Place
GLL104909Courtesy of VOLVO CARS OF NORTH AMERICA.

Angle in and press the mounting for the gutter into place.

Fig 9: Sliding In Mounting For Gutter And Installing Link Rod For Mechanism
GLL104910Courtesy of VOLVO CARS OF NORTH AMERICA.

Slide in the mounting for the gutter.

Install the link rod for the mechanism. Tighten the screw.