Sun Roof, Leak Test

Special tools: 

1158957

Leak test 

If any work that may effect the sun roof seals has been carried out, it must be checked

Remove: 

• the A-post panel:
  Fig 2: Weather Strip

  

  Detach the weatherstrip at the panel: Pull straight down.

  Remove the 2 steel clips.

  Pull the panel straight inwards into the car.

  Lift upwards.

  Install: 

  In reverse order.

  NOTE:

  It is important that the clips are correctly positioned and that the panel is in position or the Inflatable Curtain (IC) may be negatively affected.

• the cargo compartment panels:

Fold down rear seat backrests.

Remove: 

• the side cushion.
• the floor hatch
• two clips
• two clips and two nuts
• the panel.

Install: 

In reverse order.

Seal the drainage hoses and pour water into the sun roof base plate.

The front hoses are positioned between the A-post and the front of the sun roof. Seal the hoses with hose clips 1158957 .

The rear hoses are inside the side panels in the cargo compartment. Seal with hose clips 1158957 .

After work involving the removal of the drainage frame, carry out the following test: 

1. Test both the gutters for leaks at the front and rear edges before installing them in the car.
2. Install the sun roof base plate in the car and connect the drain hoses.
3. Check that all seals are intact. Install other components.
4. Seal the drains as above.
5. Check for leaks.
6. Remove the hose clip and sealant.
7. Check that the drains function.