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Power Brake Booster: Installation

  1. Install the power brake booster with the connector for the relief valve (1) at four o'clock. See Fig 1.
  2. Connect the push rod to the brake pedal.
  3. Install the retaining clip.
  4. Install the four new mounting nuts and tighten to 18 ft. lbs (25 N.m).
  5. Install the main cylinder.
  6. Install the bracket with the ABS hydraulic modulator.
    7. NOTE: It is important that the stop lamp switch is set after the brake pedal lever has been disconnected from the power brake booster.
  7. Remove and install the stop lamp switch.
  8. Install the sound insulation under the steering wheel.
Fig 1: Installing Power Brake Booster Relief Valve
G00216279Courtesy of VOLVO CARS OF NORTH AMERICA.
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