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Home >> Volvo >> 2000 >> S40 >> Repair and Diagnosis >> Drivelines & Axles >> Driveshaft & Universal Joints >> Transmission & Right-Hand Drive Shaft Seal - Removal & Installation (644 Body) >> Transmission >> Gearbox, fitting >> Position the gearbox against the engine

Position the gearbox against the engine

Fig 1: Identifying Support Special Tool 9995972
GLL115776Courtesy of VOLVO CARS OF NORTH AMERICA.

Position the gearbox in the assembly position on support 9995972 and secure it with the brackets.

Apply a little grease, part number 1161246-2, to the clutch shaft.

Grease the splines (RH drive shaft) on the gearbox using part number 1161035-9.

Press the gearbox towards the engine along the clutch plate splines, and press on the right-hand drive shaft onto the splines.

CAUTION:

Fit the drive shaft so that the drilled holes for the locking pins are aligned.

NOTE:

Position the starter motor on the adjustment bushing.