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Home >> Volvo >> 1985 >> 245 GLT, Automatic, AW71 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> 2.3L 4-CYL (B230F) & 2.3L 4-CYL Turbo (B230FT) >> Removal & Installation >> Rear Main Bearing Oil Seal >> Flywheel Assembly

Flywheel Assembly

Install Flywheel (manual transmission) or drive plate (automatic transmission). Turn crankshaft to top dead centre position for cylinder No. 1. Position flywheel/drive plate on crankshaft so that pin A is 15° below horizontal position, see Fig 1.

NOTE: There are two pins. DO NOT  choose the wrong one, see Fig 1.

Install new bolts. Apply sealing compound, P/N 1 161 056-5, to bolt threads. Torque to 50 ft.lbs (70 Nm). Use gear sector (A) in Fig. Fig 1 to lock flywheel.

For Automatic Transmission note position of base plates. The outer plate must be turned w/edge outwards.

For Manual Transmission install clutch and pressure plate. Use centering drift (B) in Fig. Fig 1. Tighten bolt crosswise, and a couple of turns at a time, to avoid stress fractures. Remove gear sector (A) in Fig. Fig 1.

Fig 1: View of Flywheel or Drive Plate
G50I01777Courtesy of VOLVO CARS OF NORTH AMERICA.
CAUTION: Install NEW bolts in flywheel or drive plate. DO NOT  reuse bolts. Apply thread sealant to bolts prior to installation.