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Home >> Volvo >> 1985 >> 244 GL, Standard >> Repair and Diagnosis (Single Page) >> Engine Mechanical >> Mechanical >> 2.1L Turbo, 2.3L & 2.3L Turbo >> Engine, Manifolds & Cylinder Head >> Engine >> Removal

Engine, Manifolds & Cylinder Head: Engine: Removal

  1. Remove battery. Disconnect windshield washer hose and engine compartment lamp. Remove hood. Remove rubber boot and snap ring at base of gearshift lever (manual transmission only).
  2. Remove cap from expansion tank. Open radiator drain cock and drain coolant. Disconnect lower radiator hose at radiator, crankcase ventilation hose at cylinder head, and upper radiator hose at engine. Detach expansion tank hoses from radiator.
  3. Disconnect oil cooler lines for automatic transmission at radiator. On Turbo, disconnect oil cooler lines. On all models, remove fan shroud screws, disconnect radiator, and lift radiator and fan shroud from vehicle.
  4. Remove air cleaner and hose assembly. Loosen tensioner nut and remove belt from air pump. Disconnect hoses at pump and remove pump and bracket assembly.
  5. Remove vacuum pump after disconnecting hoses, including hose to brake power cylinder. Remove tensioner bar bolts, drive belt and power steering pump.
  6. If equipped with air conditioning, remove crankshaft pulley and A/C drive belt. Reinstall pulley loosely. Disconnect and remove compressor and bracket.
  7. Mark and disconnect 4 vacuum hoses at engine and 2 carbon filter hoses. Remove wire or connector from distributor and high tension lead from coil. Remove starter motor cables and clutch cable clamp from starter.
  8. Detach wiring harness from voltage regulator. Disconnect throttle cable at pulley and A/C wire at solenoid on intake manifold.
  9. Remove fuel cap to relieve pressure, and remove fuel hoses from filter and return pipe. Remove guard plate for ballast resistor. Disconnect 2 wire connectors from intake manifold microswitch, 4 in wiring harness, and 2 at ballast resistor.
  10. Disconnect heater hoses at firewall and drain oil from engine. Remove exhaust pipe flange nuts and gasket.
  11. Remove front engine mounting bolts and front exhaust pipe mounting bracket. Disconnect gearshift control rod (automatic transmission) or clutch cable (manual transmission).
  12. Disconnect speedometer cable, drive shaft universal joint, and gearshift selector from control rod. If manual transmission has overdrive, disconnect wire to gearshift selector. Using a wooden block, place jack under transmission. Remove transmission support member.
  13. Attach lifting yoke assembly (5035) to 3 engine lifting eyes, and adjust lifting beam (2810) to its rearmost position.
  14. Hoist slightly to release front engine mount dowels. Check for wires or hoses, and disconnect as necessary. Adjust lifting beam to forward position and lift engine from vehicle.
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