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Home >> Volvo >> 1967 >> 142 Eng CD B18D >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> VOLVO Engines - (4 Cylinder) >> 1963-73 VOLVO B 18B, B 18D & B 20 (544, 122, 140 & P-1800 Series) 4 Cylinder >> Fitting Piston

Fitting Piston

  1. Standard bore pistons and cylinders are stamped with same letter.
  2. Check piston clearance by inserting piston pull-scale with 0.0008" (.020 mm) or 0.0016" (.041 mm) feeler gauge (0.0020" or 0.051 mm on B 20 E & F engines) into cylinder at 90° to pin bore. Fit piston, crown first, into cylinder so that feeler gauge is held against cylinder wall by piston.
    Fig 1: Piston Installation
    G09326376Courtesy of VOLVO CARS CORPORATION
  3. Holding piston to prevent side thrust, withdraw gauge with a steady pull on scale. Clearance is correct when scale reads 2.2 lbs. (1 kg)  .
    NOTE: Procedure should be performed at several depths.
  4. When fitting piston, ensure slot on top of piston faces forward, as shown in illustration. Index number on connecting rod must face away from camshaft side.
CRANKSHAFT MAIN & CONNECTING ROD BEARINGS

Engine MAIN BEARINGS CONNECTING ROD BEARINGS
Journal Diam. In. (mm) Clearance In. (mm) Thrust Bearing Crankshaft End Play In. (mm) Journal Diam. In. (mm) Clearance In. (mm) Side Play In. (mm)
1963-68               
  B 18 B & D 2.4977-2.4982 (63.44-63.45) .0015-.0035 (.038-.089) ..... .0007-.0042 (.017-.108) 2.1295-2.1300 (54.08-54.10) .0015-.0032 (.038-.081) .....
1969               
  B20B 2.4977-2.4982 (63.44-63.45) .0010-.0030 (.025-.076) ..... .0007-.0042 (.017-.108) 2.1295-2.1300 (54.08-54.10) .0015-.0032 (.038-.081) .....
1970-72               
  B20B & B 20 E 2.4981-2.4986 (63.45-63.46) .0011-.0031 (.028-.079) ..... .0018-.0054 (.046-.137) 2.1299-2.1304 (54.10-54.11) .0012-.0028 (.030-.071) .....
1972-73               
  B 20 F 2.4981-2.4986 (63.45-63.46) .0011-.0033 (.028-.084) ..... .0018-.0054 (.046-.137) 2.1299-2.1304 (54.10-54.11) .0012-.0028 (.030-.071) .....