LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2023 >> ID.4 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 65 (Rear Suspension) >> 42 Rear Suspension >> Drive Axle >> Inner CV Joint, Checking >> Installing

Inner CV Joint, Checking: Installing

WARNING: This page is about a different car, the 2023 Volkswagen Atlas. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Inserting Ball Hub Over Both Chamfers Into Ball Cage
GWWV40-0011Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Install in reverse order of removal while noting the following:

-- Insert the ball hub into the ball cage via two chamfers. The installation position is arbitrary. Press balls into cage.

-- Insert hub with cage and balls upright into joint piece.

When inserting, make sure that in each case the wide gap -a- at joint piece contacts narrow gap -b- at hub after swinging in.

Fig 2: Identifying Wide Space On Joint Housing Aligned With Narrow Space On Hub
GWWV40-0012Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Chamfer on inner diameter of ball hub (splines) must face large diameter of joint piece.

-- Pay attention to the bevel on the inner diameter of the ball hub. It must be visible.

-- Swing in ball hub, to do so swing out hub far enough from cage -arrows- so that the balls have the distance of the running paths.

Fig 3: Ball Hub Installed With Hub Able To Be Swivelled Out Of Cage
GWWV40-0013Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Swing in hub with balls by pressing forcefully onto cage -arrow-.

Fig 4: Cage Pressed Firmly Until Hub Is In Position
GWWV40-0014Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

CV joint, checking for function:

The CV joint is properly assembled, if the ball hub can be slid back and forth by hand over the entire length adjustment.