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Home >> Volkswagen >> 2023 >> ID.4 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 178 (Final Drive, Differential (Rear Final Drive)) >> 39 Final Drive, Differential >> Assembly Mounts >> Bonded Rubber Bushing, Removing And Installing >> Bonded Rubber Bushing, Removing And Installing, Final Drive 0CQ And 0BR

Bonded Rubber Bushing, Removing And Installing, Final Drive 0CQ And 0BR

WARNING: This page is about a different car, the 2023 Volkswagen Arteon. However, it is still accessible from the selected car via links, so may be relevant.

Special tools and workshop equipment required 

Upper Rear Bonded Rubber Bushing, Removing

Fig 3: "Upper Rear" Bonded Rubber Bushing, Removing
GWWN39-11087Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1 -  Counter Support (Kukko 22/1):VAS 251 621 

2 -  Internal Puller (Kukko 21-1):VAS 251 601 

-- Break a piece out of the bonded rubber bushing collar -arrow- so that the Counter-Support can be positioned.

-- Insert the Internal Puller in the joint of the upper and lower bonded rubber bushing and tension.

Lower Rear Bonded Rubber Bushing, Removing

Fig 4: "Lower Rear" Bonded Rubber Bushing, Removing
GWWN39-11086Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1 -  Locking Pin Driver:30-505 

2 -  Bearing Installer - Clutch Housing/Gearbox Bearing:VW 554 

If only the bonded rubber bushing needs to be replaced, it can also be pulled out with the Counter Support (Kukko 22/1):VAS 251 621  and the Internal Puller (Kukko 21/1):VAS 251 601  . Refer to Fig 3.

Upper Rear A and Lower Rear B Bonded Rubber Bushings, Installing

Fig 5: "Upper Rear" -A- and "Lower Rear" -B- Bonded Rubber Bushings, Installing
GWWN39-11088Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1 -  Bearing Installer - Component:3346/02 

2 -  Control Arm Bearing Installer - Nut:3346/3 

3 -  Bushing Installer - Rear Axle Beam:3128 

4 -  Rear Bushing Tool:T40033/1 

-- Place a washer with a 15 mm inner diameter and a minimum 27 mm outer diameter on the Bearing Installer - Component:3346/2  before it is installed.

Lower Front Bonded Rubber Bushing, Removing

Fig 6: "Lower Front" Bonded Rubber Bushing, Removing
GWWN39-11089Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1 -  Counter Support (Kukko 22/1):VAS 251 621 

2 -  Internal Puller (Kukko 21-1):VAS 251 601 

-- Seal off both vent pipes to prevent oil from leaking out of the final drive in the following step.

-- Place the final drive on the work bench with the upper section facing down and remove the bonded rubber bushing.

-- Brake off a piece of the bonded rubber bushing collar -arrow- to attach the Counter Support.

-- Insert the Internal Puller in the joint of the upper and lower bonded rubber bushing and tension.

Upper Front Bonded Rubber Bushing, Removing

GWWN39-11091Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1 -  Locking Pin Driver:30-505 

2 -  Bearing Installer - Clutch Housing/Gearbox Bearing:VW 554 

If only the bonded rubber bushing needs to be replaced, it can also be pulled out with the Counter Support (Kukko 22/1):VAS 251 621  and the Internal Puller (Kukko 21/1):VAS 251 601  . Refer to Fig 3.

Lower Front A and Upper Front B Bonded Rubber Bushings, Installing

Fig 7: "Lower Front" -A- and "Upper Front" -B- Bonded Rubber Bushings, Installing
GWWN39-11090Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1 -  Bearing Installer - Component:3346/02 

2 -  Control Arm Bearing Installer - Nut:3346/3 

3 -  Assembly Tool Kit - Traverse:T10030/5 

4 -  Rear Bushing Tool:T40033/1 

-- Place a washer with a 15 mm inner diameter and a minimum 27 mm outer diameter on the Bearing Installer - Component:3346/2  before it is installed.

Upper Rear and Lower Front Bonded Rubber Bushings, Differentiating

Fig 8: "Upper Rear" and "Lower Front" Bonded Rubber Bushings, Differentiating
GWWN39-11186Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The upper rear and lower front bonded rubber bushings vary in height.

Dimension a mm Bonded rubber bushing
22 upper rear
17 lower front

Upper Rear and Lower Front Bonded Rubber Bushing Installation Position when Installing Stop Washer 2

Fig 9: "Upper Rear" and "Lower Front" Bonded Rubber Bushing Installation Position when Installing Stop Washer -2-
GWWN39-11181Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

"Upper Rear" and "Lower Front" Bonded Rubber Bushing Installation Position:

Installation of the stop washer -2-

-- Insert the pins -1- into the stop washer holes -arrows-.

The stop washer -2- is permanently connected to the bonded rubber bushing.