Bonded Rubber Bushing, Removing And Installing, Final Drive 0CQ And 0BR
Special tools and workshop equipment required
- Locking Pin Driver:30 - 505
- Bearing Installer - Clutch Housing/Gearbox Bearing:VW 554
- Bushing Installer - Rear Axle Beam:3128
- Rear Bushing Tool:T40033/1
- Assembly Tool Kit - Traverse:T10030/5
- Bearing Installer - Component:3346/2
- Control Arm Bearing Installer - Nut:3346/3
- Internal Puller (Kukko 21-1):VAS 251 601
- Counter Support (Kukko 22/1):VAS 251 621
Upper Rear Bonded Rubber Bushing, Removing
1 - Counter Support (Kukko 22/1):VAS 251 621
2 - Internal Puller (Kukko 21-1):VAS 251 601
-- Break a piece out of the bonded rubber bushing collar -arrow- so that the Counter-Support can be positioned.
-- Insert the Internal Puller in the joint of the upper and lower bonded rubber bushing and tension.
Lower Rear Bonded Rubber Bushing, Removing
1 - Locking Pin Driver:30-505
2 - Bearing Installer - Clutch Housing/Gearbox Bearing:VW 554
If only the bonded rubber bushing needs to be replaced, it can also be pulled out with the Counter Support (Kukko 22/1):VAS 251 621 and the Internal Puller (Kukko 21/1):VAS 251 601 . Refer to Fig 3.
Upper Rear A and Lower Rear B Bonded Rubber Bushings, Installing
1 - Bearing Installer - Component:3346/02
2 - Control Arm Bearing Installer - Nut:3346/3
3 - Bushing Installer - Rear Axle Beam:3128
4 - Rear Bushing Tool:T40033/1
-- Place a washer with a 15 mm inner diameter and a minimum 27 mm outer diameter on the Bearing Installer - Component:3346/2 before it is installed.
Lower Front Bonded Rubber Bushing, Removing
1 - Counter Support (Kukko 22/1):VAS 251 621
2 - Internal Puller (Kukko 21-1):VAS 251 601
-- Seal off both vent pipes to prevent oil from leaking out of the final drive in the following step.
-- Place the final drive on the work bench with the upper section facing down and remove the bonded rubber bushing.
-- Brake off a piece of the bonded rubber bushing collar -arrow- to attach the Counter Support.
-- Insert the Internal Puller in the joint of the upper and lower bonded rubber bushing and tension.
Upper Front Bonded Rubber Bushing, Removing
1 - Locking Pin Driver:30-505
2 - Bearing Installer - Clutch Housing/Gearbox Bearing:VW 554
If only the bonded rubber bushing needs to be replaced, it can also be pulled out with the Counter Support (Kukko 22/1):VAS 251 621 and the Internal Puller (Kukko 21/1):VAS 251 601 . Refer to Fig 3.
Lower Front A and Upper Front B Bonded Rubber Bushings, Installing
1 - Bearing Installer - Component:3346/02
2 - Control Arm Bearing Installer - Nut:3346/3
3 - Assembly Tool Kit - Traverse:T10030/5
4 - Rear Bushing Tool:T40033/1
-- Place a washer with a 15 mm inner diameter and a minimum 27 mm outer diameter on the Bearing Installer - Component:3346/2 before it is installed.
Upper Rear and Lower Front Bonded Rubber Bushings, Differentiating
The upper rear and lower front bonded rubber bushings vary in height.
| Dimension a mm | Bonded rubber bushing |
|---|---|
| 22 | upper rear |
| 17 | lower front |
Upper Rear and Lower Front Bonded Rubber Bushing Installation Position when Installing Stop Washer 2
- Final drive in its installation position.
"Upper Rear" and "Lower Front" Bonded Rubber Bushing Installation Position:
- The "upper rear" bonded rubber bushings OVERVIEW - SUBFRAME MOUNT, FINAL DRIVE 0CQ AND 0BR are positioned with the pins -A- facing up.
- The "lower front" bonded rubber bushings OVERVIEW - SUBFRAME MOUNT, FINAL DRIVE 0CQ AND 0BR are positioned with the pins -A- facing down.
Installation of the stop washer -2-
-- Insert the pins -1- into the stop washer holes -arrows-.
The stop washer -2- is permanently connected to the bonded rubber bushing.