All-Wheel Drive Clutch, Removing And Installing, Generation IV: Installing

Install in reverse order of removal while noting the following:

-- Install all parts marked to each other in their original positions.

-- Insert the new O-ring -arrow- and lightly lubricate with All-Wheel Drive Clutch Oil.

Fig 1: Identifying Previous O-Ring From Haldex Clutch

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-- Insert the all-wheel drive clutch in the rear final drive.

Fig 2: Identifying Haldex Clutch To Rear Final Drive Bolts

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-- Tighten the bolts -arrows-.

Tightening specification:  OVERVIEW - ALL-WHEEL DRIVE CLUTCH, GENERATION V AND GENERATION VI.

-- Connect the connector -A- to the All-Wheel Drive Control Module -J492-.

Fig 3: Identifying Ventilation Lines At Final Drive And All-Wheel Drive Control Module J492 Connector

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The following only applies to re-installing the removed parts.

-- Attach the driveshaft to the flange/driveshaft on the rear final drive so that the markings -arrows- line up.

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-- When removing and installing the driveshaft, always be careful not to damage the bushing -arrow-.

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Install the intermediate bearing without tension.

-- Align the intermediate bearing in its elongated holes so that the driveshaft or intermediate bearing is not under stress.

-- Tighten the intermediate bearing only after the driveshaft has been attached.

-- Tighten the pendulum support with new bolts -1- and -2- on the transmission. Refer to OVERVIEW - SUBFRAME .

Fig 4: Identifying Pendulum Support Bolts

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-- Tighten the driveshaft and intermediate bearing. Tightening specifications. Refer to OVERVIEW - DRIVESHAFT .

-- Further installation is performed in reverse order of the removal.

-- Add new All-Wheel Drive Clutch Oil. Refer to ALL-WHEEL DRIVE CLUTCH OIL, DRAINING AND FILLING .

• If a new All-Wheel Drive Clutch Pump -V181- is being installed, a basic setting must be performed after installing.