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Home >> Volkswagen >> 2023 >> ID.4 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 149 (Final Drive, Differential (7-Speed DSG Transmission 0GC)) >> 39 Final Drive, Differential >> Bevel Box Components >> Output Flange, Removing And Installing >> Output Flange, Removing And Installing, 0FN >> Removing

Output Flange, Removing And Installing, 0FN: Removing

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-- Remove the bevel box. Refer to BEVEL BOX, REMOVING AND INSTALLING .

-- Place the bevel box on the hole -arrow- marked with the number -4- in the Gearbox Support:T10108  .

Fig 1: Identifying Bevel Box Set On Hole Designated With Number 4 In Gearbox Support T10108
GWWA39-10038Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A -  Insert the M12 x 10 nut (quantity: 4) between bevel box and Transmission Holder. The nuts act as spacers.

-- Align the bevel box to the hole that is opposite it and secure.

-- Drain the gear oil from the bevel box. Refer to GEAR OIL, DRAINING AND FILLING .

-- Pivot the bevel box so that the output flange faces upward.

-- Remove the circlip -1- and the washer -2-.

GWWA39-10886Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the output flange from the bevel box shaft bevel gear.

Fig 2: Identifying Removal Of Output Shaft From Bevel Box Shaft Bevel Gear
GWWA39-10040Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A -  Three-Arm Puller:VAS 251 205 

-- Replace the seal -1- and O-ring -2-.

GWWA39-10888Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Pry out the output shaft seal -A-.

GWWN39-10965Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Clean the area around the shaft bevel gear of seal residue.

-- Remove the O-ring -A- from the shaft.

GWWN39-10966Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.