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Home >> Volkswagen >> 2023 >> ID.4 S >> Repair and Diagnosis >> External Pages >> Different car >> Section 134 (Wiring (Connector Repairs)) >> 97 Wiring >> Wiring Harness And Connector Repairs >> Contact Housings, Releasing And Disassembling >> Special Connector Systems

Special Connector Systems

WARNING: This page is about a different car, the 2023 Volkswagen Arteon. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:

If necessary, housing securing mechanisms (secondary locks) must be released or removed using specified tool before releasing the contacts. Refer to SECONDARY LOCK .

Faston contacts:

Fig 1: Guiding Release Tool Into Release Channel
GWWN97-10290Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Guide the release tool which fits the contact housing into release channel on contact housing.

-- Grasp contact at wire and push it gently into contact housing.

NOTE:

By pushing the contact in the direction of the contact housing, the contact retaining tabs are lifted off the housing shoulder and can be released using the release tool.

-- At the same time, push release tool in direction of contact housing and pull the released contact out of contact housing -arrow-.

Fig 2: Identifying Removal Of Fasten Connector Terminal
GWWN97-10291Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- After removing the contact, release tool can be pulled out of the contact housing again.

GT 150/280 Contacts:

Fig 3: Identifying Removal Of GT 150/280 Connector Terminal (1 Of 2)
GWWN97-10294Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Guide the release tool which fits the contact housing under retaining tab into contact housing.

-- Push tool into contact housing until it stops -arrow-.

Contact is ejected from the contact housing.

Fig 4: Identifying Removal Of GT 150/280 Connector Terminal (2 Of 2)
GWWN97-10295Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- After ejecting the contact, release tool can be pulled out of contact housing again.

Contacts without Retaining Tabs:

Fig 5: Identifying Removal Of Connector Terminal Without Releasing Tabs (1 Of 2)
GWWN97-10296Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Insert release tool under retaining tab of terminal housing.

-- Push release tool through until it stops by gently lifting -arrow-.

Contact is ejected from the contact housing.

Fig 6: Identifying Removal Of Connector Terminal Without Releasing Tabs (2 Of 2)
GWWN97-10297Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.