Overview - Heater And A/C Unit, CLIMATRONIC
There are different versions and manufacturers of the heater and A/C units. Individual components of the different heater and A/C units are similar but not the same. Interchanging components from different manufacturers is not permitted. Refer to the Parts Information.
A heater and A/C unit manufactured by "Valeo" is shown in the following illustrations. Refer to IDENTIFICATION for distinguishing characteristics between manufacturers.
Overview - Heater and A/C Unit, Left Side Door Control
- Air Distribution Door Motor
- To check, use the Vehicle Diagnostic Tester in the "Guided Fault Finding" function. Refer to
Wiring Diagram.
Electric-manual A/C system
Air Distribution Door Motor -V428- with Air Distribution Door Motor Position Sensor -G645-
- Removing and Installing. Refer to Air Distribution Door Motor -V428- WITH POSITION SENSOR Air Distribution Door Motor Position Sensor -G645-, REMOVING AND INSTALLING .
Climatronic:
- Front Air Distribution Door Motor -V426- with Front Air Distribution Door Motor Position Sensor -G642-
- Removing and Installing. Refer to Front Air Distribution Door Motor -V426- WITH Air Distribution Door Motor Position Sensor -G642-, REMOVING AND INSTALLING .
- To check, use the Vehicle Diagnostic Tester in the "Guided Fault Finding" function. Refer to
Wiring Diagram.
- Bolt
- 1 Nm
- Quantity: 2
- Defroster and Air Distribution Door Adjuster
- Only on vehicles with electric-manual climate control system.
- Removing and Installing. Refer to AIR DISTRIBUTION DOOR ADJUSTER, REMOVING AND INSTALLING .
- Rear Temperature Control Door Motor -V137-
- Removing and Installing. Refer to Rear Temperature Control Door Motor -V137-, REMOVING AND INSTALLING .
- To check, use the Vehicle Diagnostic Tester in the "Guided Fault Finding" function. Refer to Wiring Diagram.
- Operating Lever
- For warm air door
- Temperature Control Door Motor
- To check, use the Vehicle Diagnostic Tester in the "Guided Fault Finding" function. Refer to
Wiring Diagram.
Electric-manual A/C system
- Temperature Control Door Motor -V68- with Temperature Control Door Motor Position Sensor -G92-
- Removing and Installing. Refer to Temperature Control Door Motor -V68- WITH Temperature Control Door Motor Position Sensor -G92-, REMOVING AND INSTALLING .
Climatronic:
- Left Temperature Control Door Motor -V158- with Left Temperature Control Door Position Sensor -G220-
- Removing and Installing. Refer to Left Temperature Control Door Motor -V158- WITH Left Temperature Control Door Motor Position Sensor -G220-, REMOVING AND INSTALLING .
- To check, use the Vehicle Diagnostic Tester in the "Guided Fault Finding" function. Refer to
Wiring Diagram.
- Operating Lever
- For operating the defroster and air distribution door
Overview - Heater and A/C Unit, Right Side Door Control
- Heater and A/C Unit
- Removing and Installing. Refer to HEATER AND A/C UNIT, REMOVING AND INSTALLING .
- Operating Lever
- For defroster door
- Bolt
- 1 Nm
- Quantity: 2
- Defroster Door Motor -V107-
- With the Defroster Door Motor Position Sensor -G135-
- Only for vehicles with Climatronic.
- To check, use the Vehicle Diagnostic Tester in the "Guided Fault Finding" function. Refer to Wiring Diagram.
- Removing and Installing. Refer to Defroster Door Motor -V107- WITH Defroster Door Motor Position Sensor -G135-, REMOVING AND INSTALLING .
- Right Temperature Control Door Motor -V159-
- With Right Temperature Control Door Position Sensor -G221-
- Only for vehicles with Climatronic.
- To check, use the Vehicle Diagnostic Tester in the "Guided Fault Finding" function. Refer to Wiring Diagram.
- Removing and Installing. Refer to Right Temperature Control Door Motor -V159- WITH Right Temperature Control Door Position Sensor -G221-, REMOVING AND INSTALLING .
- Bolt
- 1 Nm
- Quantity: 2
- Operating Lever
- For warm air door
Overview - Heater and A/C Unit, Heater Core and Auxiliary Heater Heating Element
The illustration shows Valeo heater.
- Bolt
- 2 Nm
- Coolant Pipe for Heater Core
- There are different versions. Refer to the Parts Information.
- Coolant Supply from Engine
- Removing and Installing. Refer to HEATER CORE, REMOVING AND INSTALLING .
- Clip
- Coolant Pipe for Heater Core
- There are different versions. Refer to the Parts Information.
- Coolant Return to Engine
- Removing and Installing. Refer to HEATER CORE, REMOVING AND INSTALLING .
- Seal
- Replace after removing.
- There are different versions. Refer to the Parts Information.
- Cover
- For the heater core
- Bolt
- 2 Nm
- Foam Spacer
- For sealing/insulating
- Note the installation position
- Bracket
- For coolant pipes
- Foam
- For insulating
- Note the installation position
- Heater and A/C Unit
- For vehicles without an Auxiliary Heater Heating Element -Z35- with Auxiliary Heater Control Module -J604- the opening for the Auxiliary Heater Heating Element -Z35- is closed.
- Removing and Installing. Refer to HEATER AND A/C UNIT, REMOVING AND INSTALLING .
- Disassembling and Assembling. Refer to HEATER AND A/C UNIT, DISASSEMBLING AND ASSEMBLING .
- Heater Core
- There are different versions. Refer to the Parts Information.
- Removing and Installing. Refer to HEATER CORE, REMOVING AND INSTALLING .
- Auxiliary Heater Heating Element -Z35- with Auxiliary Heater Control Module -J604-
- Activation, Checking. Refer to Auxiliary Heater Heating Element -Z35- WITH Auxiliary Heater Control Module -J604-, CHECKING .
- Removing and Installing. Refer to Auxiliary Heater Heating Element -Z35- WITH Auxiliary Heater Control Module -J604-, REMOVING AND INSTALLING .
- Bolt
- 2 Nm
- Quantity: 2
- Wire
- For the Auxiliary Heater Heating Element -Z35- with Auxiliary Heater Control Module -J604-
- Ground Wire
- Nut 9 ± 1 Nm
- For the auxiliary heater
- Bolt
- 2 Nm
- Quantity: 3
- Screw-Type Clamp
- Seal
- Replace after removing.
- There are different versions. Refer to the Parts Information.