Outer CV Joint, Checking: Removing
-- Mark the position of ball hub to ball cage and to housing before disassembling, using an electric engraver or grindstone.
-- Mark the position of the ball hub -3- to the ball cage -2- and to the housing -1- before disassembling, using an electric engraver or grindstone.
-- Pivot the ball hub -3- and ball cage -2-.
-- Remove the balls -4- one after the other.
-- Turn cage until the two rectangular windows -arrow- are aligned with the joint housing.
-- Turn the ball cage -2- until the two rectangular windows -arrow- are aligned with the joint housing.
-- Lift out the cage -2- with the hub -3-.
-- Lift out cage with hub.
-- Swing segment of hub into rectangular window of cage.
-- Tilt out the hub -1- from the cage -2-.
-- Fold hub out from cage.
The six balls for each joint belong to a tolerance group. Check the axle stub, hub, cage and balls for small depressions (pitting build-up) and chafing. Excessive circumferential backlash in joint makes itself noticed via tip-in shock. Replace joint in such cases. Flattening and running marks on the balls are no reason to replace a joint.