Overview - Radiator/Radiator Fan

Fig 1: Exploded View Of Radiator / Radiator Fan

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Coolant Hose
   • Lift the clamp to remove
   • Connecting. Refer to Fig 2.
2. O-Ring
   • Replace after removing
   • Coat with coolant
3. Engine Coolant Temperature Sensor on Radiator Outlet -G83-
   • Removing and Installing. Refer to Engine Coolant Temperature Sensor on Radiator Outlet -G83-, REMOVING AND INSTALLING .
4. Radiator
   • Removing and Installing. Refer to RADIATOR, REMOVING AND INSTALLING .
   • Change the coolant after replacing
5. Coolant Hose
   • Lift the clamp to remove
   • Connecting. Refer to Fig 2.
6. O-Ring
   • Replace after removing
   • Coat with coolant
7. Charge Air Cooler
   • Removing and Installing. Refer to CHARGE AIR COOLER, REMOVING AND INSTALLING .
8. Air Duct
9. Air Duct
10. Radiator Mount
11. Condenser
    • Removing and installing. Refer to CONDENSER, REMOVING AND INSTALLING .
12. Rubber Bushing
    • For the charge air cooler
13. O-Ring
    • Replace after removing
    • Coat with coolant
14. Clip
    • For the Engine Coolant Temperature Sensor on Radiator Outlet -G83-

Connect the Coolant Hose to the Connector Coupling 

Fig 2: Connecting Coolant Hose Coupling

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the old O-ring -2- in the coolant hose -3-.

-- Coat the new O-ring with coolant and insert it in the coolant hose.

-- Press the coolant hose on to the coolant pipe -1- until it engages audibly.

-- Press the coolant hose on again and pull to make sure the connector coupling is engaged correctly.