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Home >> Volkswagen >> 2021 >> Jetta S, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 4 (Gears, Shafts (02Q, 0BB)) >> 35 Gears, Shafts >> Output Shaft >> Overview - Output Shaft >> Overview - Output Shaft, 5TH/6TH And Reverse Gears

Overview - Output Shaft, 5TH/6TH And Reverse Gears

WARNING: This page is about a different variant/trim than selected.
NOTE:

To install, warm the inner races/tapered roller bearing and synchronizer hub to approximately 100 °C (212 °F) using : VAS6414  . Wear protective gloves.

Adjust the output shaft if it or the tapered roller bearing are being replaced. Refer to 5TH/6TH AND REVERSE GEAR OUTPUT SHAFT, ADJUSTING .

Replace both tapered roller bearings together.

Fig 1: Exploded View Of Output Shaft For 5th, 6th And Reverse Gear Components
GWWN35-0281Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Clutch Housing
  2. Washer
    • Always 0.65 mm thick
  3. Outer Race/Tapered Roller Bearing
  4. Inner Race/Tapered Roller Bearing
  5. Output Shaft
  6. Reverse Gear Synchronizer Hub
    • Removing. Refer to Figure.
    • Installation position. Refer to Figure.
    • Installing. Refer to Figure.
  7. Circlip
  8. Reverse Gear Locking Collar
    • With synchronizer ring
  9. Needle Bearing
    • For reverse gear wheel
  10. Reverse Gear Wheel
  11. Sleeve
    • Remove with the reverse gear wheel. Refer to Figure.
    • Installation position: the wider sleeve collar faces the reverse gear wheel
    • Installing. Refer to Figure.
  12. Circlip
  13. Needle Bearing
    • For 6th gear
  14. 6th Gear Assembly
  15. 6th Gear Synchronizer Ring
    • Made of brass or steel
    • Checking for Wear. Refer to Figure.
  16. Locking Collar with 5th/6th Gear Synchronizer Hub
    • After removing the circlip, remove with the 6th gear wheel. Refer to Figure.
    • Disassembling. Refer to Figure.
    • Locking Collar/Synchronizer Hub, Assembling. Refer to Figure and Figure.
    • Installing. Refer to Figure.
  17. Circlip
  18. Needle Bearing
    • For 5th gear
  19. 5th Gear Synchronizer Ring
    • Made of brass or steel
    • Checking for Wear. Refer to Figure.
  20. 5th Gear Assembly
  21. Inner Race/Tapered Roller Bearing
  22. Circlip
    • Determine again when replacing inner race/tapered roller bearing and output shaft. Refer to Figure
  23. Outer Race/Tapered Roller Bearing
  24. Shim
  25. Transmission Housing
  26. Spring
    • Installation position. Refer to Figure.
  27. Locking Collar
  28. Synchronizer Hub
  29. Locking Piece
    • Installation position. Refer to Figure.
    • Quantity: 3
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