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Clutch Housing, Servicing

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required 

Shift Rod Bearing Bushing, Removing 

Fig 1: Identifying Kukko Tool Assembly To Pull Out Bearing Bushing For Selector Rod
GWWN34-1018Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A -  Counter Support: VAS251621  (Kukko 22-1)

B -  Internal Puller: VAS251605  (Kukko 21-2)

Install the Gearshift Rod Bearing Bushing All the Way up to the Tool 

Fig 2: Driving In Bushing For Selector Rod To Tool Stop
GWWN34-10307Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Pull the Needle Sleeve out of the Clutch Housing 

Fig 3: Identifying Kukko Support And Extractor To Pull Needle Bearing Off Clutch Housing
GWWN34-1020Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

A -  Counter Support: VAS251623  (Kukko 22/2)

B -  Internal Puller: VAS251609  (Kukko 21-4)

NOTE:

The needle sleeve will get damaged when it is removed and must be replaced.

Installing the Needle Sleeve A into the Clutch Housing 

Fig 4: Identifying Tool To Press-In Needle Bearing And Thrust Washer -B- To Needle Sleeve -A-
GWWN34-1021Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Lay the reverse shaft thrust washer -B- on the needle sleeve while pressing it in.