Overview - Clutch Hydraulics, LHD Vehicles

Fig 1: Exploded View Of Clutch Hydraulics

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

1. Clutch Slave Cylinder
   • Can only be replaced when the transmission is removed
   • Removing and installing. Refer to CLUTCH SLAVE CYLINDER WITH RELEASE BEARING, REMOVING AND INSTALLING .
2. Bleeder
3. Seal/O-Ring
   • Replace if damaged
   • Install on the line connection
   • Install with brake fluid
   • Seals/O-rings suitable for the line connection version. Refer to Fig 3.
4. Clip
   • The clamp must be removed in order to remove/install the bleeder
5. Bleeder Valve
   • 4.5 Nm
   • Bleeding the clutch mechanism. Refer to CLUTCH MECHANISM, BLEEDING .
   • Flat on both sides: seal off to stop.
6. Dust Cap
7. Clip
   • The clamp must be removed in order to remove/install the hose/line assembly
8. Hose
9. Brake Fluid Reservoir
10. Seals
    • Replace with the hose if damaged
    • Must be located inside the hose.
11. Clutch Master Cylinder
    • Removing and installing. Refer to CLUTCH MASTER CYLINDER, REMOVING AND INSTALLING .
12. Clip
    • The clamp must be removed in order to remove/install the hose/line assembly
13. Seal/O-Ring
    • Replace if damaged
    • Install on the line connection
    • Install with brake fluid
    • Seals/O-rings suitable for the line connection version. Refer to Fig 3.
14. Hose/Line Assembly
    • With frequency modulator
    • Not on all vehicles
    • Removing and installing. Refer to CLUTCH MECHANISM LINES, REMOVING AND INSTALLING .
15. Bracket
    • For hose/line assembly
16. Seal/O-Ring
    • Replace if damaged
    • Install on the line connection
    • Install with brake fluid
    • Seals/O-rings suitable for the line connection version. Refer to Fig 3.

Disconnect and Connect the Clutch Mechanism Lines

Fig 2: Disconnect and Connect Clutch Mechanism Wires

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Separating

-- Open the clip -3- with a screwdriver and remove the hose/line assembly -1- from the connection -4-.

Connecting

-- Press in the hose/line assembly -1- at the connection -4- until the clip -3- engages audibly.

-- Pull on the hose/line assembly to make sure it is secure.

Seals/O-Rings for Hose/Line Assembly or Pipe

Fig 3: Exploded View Of Seals/O-Rings For Hose/Line Assemblies

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

• The seal / O-ring must be installed in the groove -arrow 1- and -arrow 3-.