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Home >> Volkswagen >> 2021 >> Jetta S, Standard Trans >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 12 (Turbocharger, Supercharger [DKFA,CXDB]) >> 21 Turbocharger, Supercharger >> Charge Air System >> Charge Air Cooler, Removing And Installing >> Removing

Charge Air Cooler, Removing And Installing: Removing

WARNING: This page is about a different variant/trim than selected.

-- Remove the fan shroud. Refer to FAN SHROUD, REMOVING AND INSTALLING .

-- Remove the radiator. Refer to RADIATOR, REMOVING AND INSTALLING .

-- Air duct on lock carrier, removing and installing. Refer to AIR DUCT ON LOCK CARRIER, REMOVING AND INSTALLING .

-- Lift the clamp -arrow- and remove the left upper coolant hose from the radiator.

Fig 1: Identifying Clamp And Upper Left Coolant Hose
GWWA19-11543Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the center guide -A- from the lock carrier -arrows-.

GWWN19-10849Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the left and right radiator mount catches in direction of -arrows- with a side cutter. Push the upper coolant radiator slightly to the engine.

GWWN19-10850Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The radiator mount will be used again when installing. It is then attached to the lock carrier. Bolts. Refer to the Parts Information.

-- Loosen the clamps -1 and 2- and remove the air duct hose.

Fig 2: Identifying Clamps
GWWA21-10489Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Seal the open lines and connections with clean plugs from the : VAS6122  .

-- Have a second technician release the clamps -1- on the left and right side in the direction of -arrow A-. Remove the condenser -3- upward out of the mounts in direction of -B arrows-.

GWWA87-11298Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Secure the condenser to the lock carrier.

-- Remove the charge air cooler downward.