Heater Support Pump -V488-, REMOVING AND INSTALLING: Removing

WARNING: This page is about a different variant/trim than selected.

Fig 1: Identifying Coolant Reservoir Cap

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NOTE:

During installation, all heat shield boots must be installed at the same location.

CAUTION:

The cooling system is under pressure when the engine is warm. There is a risk of scalding due to hot steam and hot coolant.

Scalding the skin and other parts of the body is possible.

- Wear safety gloves.

- Wear protective eyewear.

- Reduce the pressure by covering the coolant expansion tank cap with a cloth and carefully opening it.

-- Remove the coolant expansion tank cap -arrow-.

-- Remove the noise insulation. Refer to OVERVIEW - NOISE INSULATION .

-- Free up the wiring harness -1 and 2- from the air guide pipe.

Fig 2: Free Up Wiring Harness From Air Guide Pipe

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-- Loosen the screw-type clamp -3-.

-- Remove the bolts -arrows-.

-- Loosen the hose clamp -arrow- and remove the charge air hose -A- with the air guide pipe downward.

Fig 3: Charge Air Hose Clamp Location

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AWD Vehicles

-- Remove the bevel box. Refer to the appropriate service information (May NOT be Applicable With U.S. Jetta)

Continuation for All Vehicles

-- Open the heat shield boot -3-.

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the connector -1-.

-- Disconnect the coolant hoses from the Heater Support Pump -V488- with :3094 .

NOTE:

Place a cleaning cloth underneath to catch any coolant leaking out.

-- Loosen the hose clamps -arrows- and remove the coolant hoses.

-- Remove the bolt -2- and the Heater Support Pump -V488-.