Exhaust Camshaft Adjuster, Removing And Installing: Installing

WARNING: This page is about a different car, the 2016 Volkswagen Jetta and 2015 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

Install in reverse order of removal and note the following:

The camshafts are secured in the "TDC point".
The camshaft sprockets are positioned to each other.
The crankshaft is at "TDC point".
The guide sleeve from the camshaft adjuster must be placed on the camshaft before installing.
Replace the bolts that were tightened with an additional turn.
Replace the seal for the plug if it is damaged.

-- Remove the camshaft adjuster.

-- Replace the bolts -1 and 2- for the camshaft adjuster and install them loosely.

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The camshaft sprockets must still turn on the camshafts and may not tip.

CAUTION:

- Do not turn the crankshaft out of TDC.

-- Install the toothed belt and adjust valve timing. Refer to VALVE TIMING, ADJUSTING .

Pre-Tightening Procedure

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-- Hold the intake camshaft with the :T10554 and : T10172 in the position.

-- Tighten the bolt -1- in two steps to the pre-tightening specification.

-- A second technician is needed to counterhold.

Step	Component	Tightening Specification
1	Intake camshaft adjuster bolt -1-	18 Nm
2	Intake camshaft adjuster bolt -1-	50 Nm

-- Hold the exhaust camshaft with the :T10554 and : T10172 in the position.

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-- Tighten the bolt -1- in two steps to the pre-tightening specification.

Step	Component	Tightening Specification
1	Exhaust camshaft adjuster bolt -1-	18 Nm
2	Exhaust camshaft adjuster bolt -1-	50 Nm

Final Tightening Procedure

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-- Tighten the bolt -1- for the camshaft adjuster to the final tightening specification.

Component	Additional Turn
Intake camshaft adjuster bolt -1-	135°

-- Tighten the bolt for the exhaust camshaft adjuster -1- to the final tightening specification.

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Component	Additional Turn
Exhaust camshaft adjuster bolt -1-	135°

-- Hold the intake camshaft with the :T10554 and : T10172 in the position.

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-- Install the plug -1- and tighten to the tightening specification.

Component	Tightening Specification
Plug -1-	20 Nm

Assembling

Install in reverse order of removal and note the following:

NOTE:

Remove the camshaft positioning tool and the bolt for the crankshaft before turning the engine.