EGR Cooler, Removing And Installing: Installing

WARNING: This page is about a different car, the 2015 Volkswagen Jetta. However, it is still accessible from the selected car via links, so may be relevant.

Install in reverse order of removal and note the following:

NOTE:

Inspect the heat shield mat for damages and replace if necessary.

If the heat shield mat is faulty, check the EGR Motor 2 -V339- for heat damage and if necessary replace.

Secure all hose connections with standard production hose clamps.

-- Replace the seals and screw-type clamp after removal.

-- Pay attention that the screw-type clamp does not contact any component.

USA Vehicles:

-- Install the EGR Valve 2 -GX6-. Refer to EGR Valve 2 -GX6-, REMOVING AND INSTALLING [CVCA, CUUA, CUUB, DELA, DEBA, DEJA, DGMA] .

Continuation for All Other Vehicles:

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-- Install the hose -2- on the EGR cooler -1-.

Installation position: the marking "EGR side" -arrow- points to the EGR cooler.

-- Pay attention that the air duct hose sits without tension.

-- Install the EGR cooler -1- with the seal and clamp on the emissions control module.

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-- Turn the EGR cooler counterclockwise -arrow- and at the same time insert the hose -3- for the turbocharger -2-.

-- Move the screw-type clamp -3- in its installation position. The screw-type clamp must not touch other components.

Fig 1: EGR Cooler - Tightening Sequence

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