Overview - Cylinder Head
Replace the cylinder head bolts.
Always replace self-locking nuts and bolts that have been tightened with an additional turn, along with gaskets and seals.
The plastic protectors installed to protect the open valves must only be removed immediately before mounting the cylinder head.
The engine oil and the coolant must be changed if the cylinder head or the cylinder head gasket are being replaced.
- Alignment Pin
- Cylinder Head Gasket
- Replace
- Installed position: the part number faces the cylinder head
- Cylinder Head
- Removing and Installing. Refer to CYLINDER HEAD, REMOVING AND INSTALLING .
- Checking for distortion. Refer to Fig 4.
- Bolt
- Heat Shield
- Bolt
- 9 Nm
- Bolt
- 9 Nm
- Heat Shield
- Bolt
- 9 Nm
- Bolt
- 9 Nm
- Connection
- For coolant hose
- O-Ring
- Replace
- Coat with coolant
- Cylinder Head Bolt
- O-Ring
- Replace
- Coat with coolant
- Connection
- For coolant hose
- Bolt
- 9 Nm
- Mount
- For the engine cover
- Engine Lifting Eye
- Bolt
- Replace
- 8 Nm +90°
- Partition Plate
- Ball Pin
- For the engine cover
- Engine Lifting Eye
- Bolt
- Replace
- 8 Nm +90°
- Alignment Pin
Loosening the cylinder head
-- Remove the bolts -arrows-.
-- Loosen the cylinder head bolts in the sequence -1 to 10-.
Cylinder head tightening sequence
-- Tighten the cylinder head bolts in the sequence -1 to 10- as follows.
| Step | Bolts | Tightening specification/additional turn |
|---|---|---|
| 1. | -1 through 10- | Install all the way by hand |
| 2. | -1 through 10- | 50 Nm |
| 3. | -1 through 10- | 90° additional turn |
| 4. | -1 through 10- | 90° additional turn |
| 5. | -arrows- | 8 Nm |
| 6. | -arrows- | 90° additional turn |
Cylinder Head, Checking for Distortion
-- Check the cylinder head at several locations for distortion using a Straight Edge - 500mm:VAS 6075 and a feeler gauge.
- Maximum permissible distortion: 0.05 mm