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Overview - Balance Shaft Drive Chain

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NOTE:

After performing work on the chain drive the adaptation value in the engine control module must be adapted. To do this turn on the ignition and select the following menu items on the Vehicle Diagnostic Tester:

01 - Engine electronics 

Guided functions 

01 - Adaptation after repair work on the chain drive 

Fig 1: Balance Shaft Drive Chain
GWWA15-11238Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Guide Pin
    • 20 Nm
  2. Tensioning Rail
    • For the timing chain
  3. Balance Shaft
  4. Guide Pin
    • 20 Nm
  5. Guide Rail
    • For the timing chain
  6. Chain Tensioner
    • 85 Nm
    • Install with locking fluid. Refer to the Parts Information.
  7. Seal
  8. Cylinder Block
  9. O-Ring
    • Coat with engine oil
  10. Mounting Pin
    • Lubricate with engine oil
    • Installed position. Refer to Fig 2
  11. Intermediate Sprocket
    • The intermediate sprocket must be replaced if the bolt -item  ) Bolt is loosened.
  12. Thrust Washer
  13. Bolt
    • Replace after removing
    • The intermediate sprocket -item  ) Intermediate Sprocket must be replaced if the bolt is loosened.
    • Tightening sequence. Refer to Fig 3
  14. Guide Rail
    • For balance shaft timing chain
  15. Guide Pin
    • 20 Nm
  16. Balance Shaft
  17. Three Stage Chain Sprocket
    • Installed position. Refer to Figure
  18. Balance Shaft Drive Chain

Mounting Pins - Installation Position 

Fig 2: Bearing Pins Installation Position
GWWA15-10466Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Intermediate Sprocket Tightening Sequence 

Fig 3: Identifying Intermediate Shaft Sprocket
GWWA15-10464Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

Always replace the intermediate sprocket. Otherwise the backlash will not adjust itself and it could result in engine damage.

The new intermediate sprocket has an anti-friction coating that wears off after a short period of use, which automatically adjusts the backlash.

Step Bolts Tightening Specification/Additional Turn
1. -1- 10 Nm
2. -1- The intermediate sprocket must not have any play. Loosen and tighten it again if necessary.
3. -1- 25 Nm
4. -1- Turn an additional 90°