Oil Pan Lower Section, Removing And Installing: Installing

WARNING: This page is about a different variant/trim than selected.

Fig 1: Cleaning Sealing Surfaces

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

CAUTION:

Risk of injuring the eyes from sealant residue.

- Wear protective eyewear.

-- Use a rotating plastic brush to remove any remaining sealant from the sealing surface.

-- Clean the sealing surfaces they must be free of oil and grease.

-- Apply silicone sealant on the sealing surface of the oil pan lower section as shown.

Fig 2: Identifying Lower Oil Pan Sealing Surfaces

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

NOTE:

The sealant bead may not be thicker than specified, otherwise excess sealant could enter the oil pan and clog the oil intake pipe screen.

The oil pan must be installed within five minutes after the application of silicone sealant.

After installing the oil pan, allow the sealant to dry for approximately 30 minutes. Only afterward may the engine oil be replenished.

-- Tighten the new bolts -1 through 20- in two stages in the sequence shown:

Fig 3: Identifying Lower Oil Pan Bolt Tightening Sequence

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Step	Tightening Sequence and Tightening Specification
1. Bolts -1 through 20-	Pre-tighten to 8 Nm
2. Bolts -1 through 20-	45° additional turn