Special Tools

Fig 1: Identifying Special Tools

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Special tools and workshop equipment required 

• Spark Plug Removal Tool: 3122B 
• Compression Tester Kit: VAG1763 
• Fuel Injection Gauge Kit - Adapter: VAG1381/1 
• Compression Tester Kit - Adapter 5A: VAG1381/5A 

Fig 2: Identifying Special Tools - Camshaft Timing Chain (With New Tools)

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Special tools and workshop equipment required 

• Depending on the version of the Assembly Tool: T10352/2  or Assembly Tool: T10352/4 
• Counterhold - Vibration Damper: T10355 
• Locking Pin (3 pc.): T40011 
• Chain Tensioner Lever: T40243 
• Tensioner Locking Tool: T40267 
• Camshaft Locks: T40271 

Fig 3: Identifying Special Tools

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Special tools and workshop equipment required 

• Depending on the version of the Assembly Tool: T10352/2  or : T10352/4 
• Counterhold - Vibration Damper: T10355 
• Chain Tensioner Lever: T40243 
• Tensioner Locking Tool: T40267 
• Camshaft Locks: T40271 
• Adapter: T40266 
• Sealant: D 154 103 A1 

Fig 4: Identifying Special Tools - Valve Stem Seals, Replacing

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Special tools and workshop equipment required 

• Spark Plug Removal Tool: 3122B 
• Puller - Valve Seal: 3364 
• Seal Installer - Valve Stem: 3365 
• Fitting Tool: T40376/1  depending on the version
• Valve Cotter Tool Kit - Adapter: T40012 
• Torque Wrench 1331 5-50Nm: VAG1331 
• Valve Keeper Tool Kit: VAS5161A 
• Valve Cotter Tool Kit - Guide Plate 19C: VAS5161/19C 

Fig 5: Identifying Special Tools

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Special tools and workshop equipment required 

• Puller - Valve Seal: 3364 
• Seal Installer - Valve Stem: 3365 
• Fitting Tool: T40376/1  depending on the version
• Valve Keeper Tool Kit: VAS5161A 
• Valve Cotter Tool Kit - Guide Plate 19C: VAS5161/19C 
• Engine and Gearbox Bracket: VAS6095A 
• Cylinder Head Tensioning Device: VAS6419 

Special tools and workshop equipment required 

• Dial Gauge Adapter: T10170A 
  Fig 6: Dial Gauge Adapter T10170A

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• Vibration Damper Assembly Tool: T10531 
  Fig 7: Assembly Tool Set T10531

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• Camshaft Spacer: T40191 
  Fig 8: Identifying Spacers T40191

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• Adapter: T40266 
  Fig 9: Adaptor

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• Torque Wrench 1783 - 2-10Nm: VAG1783 
  Fig 10: Identifying Torque Wrench

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• Dial Gauge - 0-10mm: VAS6079 
  Fig 11: Dial Gauge

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• Engine Bung Set: VAS6122 
  Fig 12: Engine Bung Set

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• Dial Gauge Set: VAS6341 
  Fig 13: Identifying Dial Gauge Set VAS 6341

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• Hose Clip Pliers: VAS6362 
  Fig 14: Hose Clip Pliers

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• Dial Gauge Holder: VW387 
  Fig 15: Dial Gauge Holder

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• Not Illustrated:
• Torque Wrench 1783 - Open Jaw - 10mm: VAG1783/1