New Connecting Rod, Separating

Fig 1: Clamping Connecting Rod In Vise Equipped With Aluminum Protective Pads

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

New connecting rods might not be completely separated at the predetermined breaking point. If the connecting rod bearing cap cannot be removed by hand, proceed as follows:

-- To prevent damage, only clamp the connecting rod lightly in a vise with protective covers over the jaws as shown.

• Clamp the connecting rod below the dotted line.

-- Remove the bolts -arrows- approximately five turns.

-- Carefully tap the connecting rod bearing cap with a plastic hammer in direction of -arrow- until it comes loose.

Fig 2: Carefully Taping Against Connecting Rod Bearing Cap

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.