LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 64 (General Information (Convertible)) >> General Information >> Procedure Descriptions >> Toothed Belt, Checking, Gasoline Engines >> Coolant Pump Toothed Belt, Checking

Coolant Pump Toothed Belt, Checking

WARNING: This page is about a different variant/trim than selected.

Procedure 

-- Loosen the hose clamps -1 and 2- and remove the air duct pipe.

-- Free up air guide hoses from the air duct pipe.

Fig 1: 3.0L TFSI CTUC/CTUD Engine Compartment Overview
GWWA24-11135Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the connector -1-.

Fig 2: Unlocking Hose Clamp Catches
GWWA21-10607Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Release the catches -arrows-, and remove the air duct pipe.

-- Push the release button, and remove the EVAP canister hose -1-.

Fig 3: Identifying Hose Bolts
GWWA15-11375Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolts -arrows- and remove the crankcase ventilation hose.

NOTE:

Risk of chemical damage to the coolant pump seal due to oil entering between the coolant pump and cylinder head.

If an O-ring or both O-rings are damaged replace the crankcase ventilation hose.

Coat the new O-rings with engine oil before installing.

-- Cover the coolant pump with a cloth.

-- Free up the wiring harness -arrows-.

Fig 4: Identifying Upper Belt Cover And Bolts
GWWA19-11546Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolts -1 and 3- and remove the toothed belt guard -2- for the coolant pump toothed belt.

-- Turn the crankshaft at the crankshaft belt pulley bolt in the direction of engine rotation and then check the entire toothed belt for the following conditions:

Fig 5: Inspecting Timing Belt For Damage, Wear, and Proper Operation
GWWN01-11299Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

It is essential to replace toothed belt if malfunctions are found. This will prevent any belt malfunctions. Replacing the toothed belt is a repair procedure.

Assembly is done in the reverse order.

Tightening specification Nm
Bolt for the toothed belt guard 8
Bolt for the crankcase ventilation 9