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Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 41 (Fuel Preparation And Injection [DDSA,DDSB] (Convertible)) >> 24 Fuel Preparation And Injection >> Fuel Injectors >> Fuel Injectors, Cleaning

Fuel Injectors, Cleaning

WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required 

Cleaning 

-- Connect the drain valve -arrow- of the : VAS6418  to the right side of the transmission housing.

Fig 1: Drain Valve
GWWN23-10262Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Fill the ultrasonic device with 2120 mL of settled water and : VAS6418/2  .

Cleaning Fluid Mixture Ratio

-- Remove the fuel injectors. Refer to FUEL INJECTORS, REMOVING AND INSTALLING .

-- Place the : VAS6418/1  on the cleaning unit.

Fig 2: Identifying Ultrasonic Cleaning
GWWA24-11563Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

Before operating the : VAS6418  pay attention to the safety precautions in the Owner's Manual.

The ideal fluid level is reached when the cleaning fluid is approximately 1-4 mm above the bottom of the mounting plate. A fluid level which is too low can damage the : VAS6418  .

-- Insert the fuel injectors all the way into the guides on the : VAS6418/1  .

-- Switch on the cleaning unit by pressing the on/off  button -C-.

Fig 3: Identifying Ultrasonic Cleaning Unit Controls
GWWN23-10264Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Set the cleaning time on the knob -A- to 30 minutes.

-- Set the temperature on the knob -B- to 50°C (122°F).

-- Press the →  button -D- to start cleaning.

NOTE:

The temperature controlled cleaning is now switched on. During the heating-up phase the ultrasonic switches on the cleaning fluid circulation in intervals. After reaching the pre-selected temperature the ultrasonic is switched on for a long period.

The cleaning must take at least 30 minutes and first begins once a temperature of at least 50°C (122°F) is reached.

-- Replace the combustion chamber seal (Teflon seal) after cleaning each fuel injector. Refer to FUEL INJECTOR SEALS, REPLACING .

-- Then reinstall the fuel injectors. Refer to FUEL INJECTORS, REMOVING AND INSTALLING .