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Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 34 (Fuel Supply [CBTA, CBUA, CCTA, CBFA, CPLA, CPPA, CPRA, CPKA, DDSA] (Convertible)) >> 20 Fuel Supply >> Fuel Tank >> Fuel Tank, Removing And Installing >> Fuel Tank, Removing And Installing, Vehicles With Multi-Link Suspension >> Removing

Fuel Tank, Removing And Installing, Vehicles With Multi-Link Suspension: Removing

WARNING: This page is about a different variant/trim than selected.

-- Turn off the ignition and all electrical equipment and remove the key.

-- Open the fuel filler door and the fuel cap.

-- Remove the bench seat. Refer to BENCH SEAT/SINGLE SEAT, REMOVING AND INSTALLING .

-- Fold the carpet up at the right in the area of the fuel delivery unit.

-- If equipped, remove the cover -1- and Fuel Pump Control Module -J538- -2- from the fuel delivery unit.

Fig 1: Identifying Cover With Fuel Pump Control Module J538
GWWN20-0603Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unclip the cover -1- at the tabs in direction of -arrows- using the : 3409  .

Fig 2: Identifying Right Cover
GWWA20-10835Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the connector -arrow- from the fuel delivery unit.

Fig 3: Fuel Pump Control Module Connector
GWWN20-10623Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the right rear wheel housing liner. Refer to REAR WHEEL HOUSING LINER, REMOVING AND INSTALLING .

Vehicles with EVAP Canister Installed in the Right Rear Wheel Housing. 

-- Disconnect all lines from the EVAP canister to the filler neck. Refer to CONNECTOR COUPLINGS, DISCONNECTING .

Continuation for All Vehicles. 

-- Remove the bolts -1 and 2- from the filler tube.

Fig 4: Identifying Bolts
GWWM20-10032Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the ABS line -arrows- from the retainers.

-- Disconnect the vent line -1- (white) and supply line -2- (black) at the connecting point. Refer to CONNECTOR COUPLINGS, DISCONNECTING .

Fig 5: Disconnecting Vent Line (White) And Supply Line (Black) At Connecting Point
GWWA20-1070Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the rear muffler. Refer to REAR MUFFLER, REMOVING AND INSTALLING .

Fig 6: Identifying Muffler, Multi-Link Suspension, Coupe Components Overview
GWWM26-10048Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

A second technician is required for the remainder of the procedure to help support the exhaust system.

-- Remove the mounting strap and bolts -arrows-. Have a second technician hold the fuel tank -1- while doing this.

Fig 7: Identifying Mounting Strap And Bolts
GWWM20-10033Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Always make sure there is enough clearance for the filler neck to prevent damaging the fuel tank while removing it.

-- Move the fuel tank from the rear downward once it is removed from the rear axle. While doing this turn the fuel tank to the left.

-- Remove the fuel tank downward. While doing this turn the fuel tank slightly to the left. The filler neck can then be guided past the rear axle.