LEMON Manuals: Even more car manuals for everyone
Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 30 (Controls, Housing (09G - 6SPD Automatic) (Convertible)) >> 37 Controls, Housing >> ATF Circuit >> ATF Cooler, Removing And Installing >> ATF Cooler, Removing And Installing, Round Version >> Removing

ATF Cooler, Removing And Installing, Round Version: Removing

WARNING: This page is about a different variant/trim than selected.

-- Move the selector lever to >>P<<.

-- Remove the engine cover. Refer to ENGINE COVER, REMOVING AND INSTALLING (CPLA, CPPA, CPKA, CPRA) or ENGINE COVER, REMOVING AND INSTALLING (DDSA, DDSB) .

-- Remove the air filter housing. Refer to AIR FILTER HOUSING, REMOVING AND INSTALLING (CPLA, CPPA, CPKA, CPRA) or AIR FILTER HOUSING, REMOVING AND INSTALLING (DDSA, DDSB)

-- Remove the air duct hose above the ATF cooler. Refer to OVERVIEW - AIR FILTER HOUSING (CPLA, CPPA, CPKA, CPRA) or OVERVIEW - AIR FILTER HOUSING (DDSA, DDSB) .

-- Unclip the top of the Transmission Control Module -J217- -3- from the bracket -7- and remove it upward.

Fig 1: Identifying Bolts -1 And 6-, Connector -2-, Transmission Control Module -3- And Bracket -7-
GWWM10-10007Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Release the connector -2- and remove it from the Transmission Control Module -J217-.

-- Remove the bolts -1 and 6-.

-- Place the bracket -7- with the hydraulic power steering reservoir to one side. Pay attention to the wires -4 and 5- while doing so.

-- Remove the battery. Refer to BATTERY, REMOVING AND INSTALLING .

-- Remove the battery tray. Refer to BATTERY TRAY, REMOVING AND INSTALLING .

Fig 2: Identifying Battery Housing Bolts
GWWN34-11365Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
NOTE:

The cooling system is under pressure when the engine is warm.

Cover the cap on the coolant expansion tank with a cloth and open it carefully before removing the coolant hoses.

Mark the ATF cooler coolant hoses to prevent confusing them when installing them later.

-- Clamp off the coolant hoses to the ATF cooler using the : 3094  and : 3093  .

Fig 3: Clamping Off Transmission Fluid Cooler Coolant Hoses
GWWN37-10488Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Open the spring clamps -A- and remove the coolant hoses -B and C- from the ATF cooler.

-- Seal the coolant hoses and connections using suitable plugs from the : VAS6122  .

-- Remove the bolt -arrow A- and remove the ATF cooler -1- with the O-ring from the transmission.

Fig 4: Identifying ATF Cooler At Transmission
GWWN37-0799Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.