Removal And Installation: Turbocharger: Installing

WARNING: This page is about a different car, the 2015 Volkswagen Beetle, 2014 Volkswagen Beetle, and 2013 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.

CAUTION:

Before installing, check if the oil return pipe decoupling element is bent and therefore stretched. If that is the case, tiny cracks can form that can lead to leaks. Replace the oil return pipe before installing the turbocharger if necessary.

Install in reverse order of removal. Note the following:

Always replace the self-locking nuts, gaskets, sets and clamps after removing them.
Insert the turbocharger with the pressure side upward.
Position the charge air pipe connecting hose before securing the turbocharger.
Make sure exhaust gas temperature sensor 1 -G235- is installed correctly Figure.
Replace the banjo bolt with the turbocharger support gaskets and oil return pipe O-rings.
Do not stretch the oil return pipe decoupling element when installing the turbocharger support.