Overview - Charge Air System

WARNING: This page is about a different car, the 2015 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Exploded View Of Charge Air System Components

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Seal
- Replace after removing
Alignment Pin
Bolt
- 8 Nm
Seal
- Replace after removing
Bolt
- Tightening specification and sequence, refer to Fig 4.
Bracket
- For intake manifold
Bolt
- Tightening specification and sequence, refer to Fig 4.
Bolt
- Replace after removing
- Tightening specification and sequence, refer to Fig 5.
Alignment Pin
Bolt
- 8 Nm
Intake Manifold with Charge Air Cooler
- The intake manifold with charge air cooler are one unit.
- Removing and installing, refer to INTAKE MANIFOLD .
Bolt
- Replace after removing
- Tightening specification and sequence, refer to Fig 5.
Charge Air Temperature Sensor after Charge Air Cooler - G811-
- 22 Nm
- Removing and installing, refer to Intake Air Temperature Sensor -G42- /Charge Air Temperature Sensor after Charge Air Cooler -G811- .
Seal
- Replace after removing
Connection
- For the Throttle Valve Control Module - J338-
Intake Air Temperature Sensor -G42-
- 22 Nm
- Removing and installing, refer to Intake Air Temperature Sensor -G42- /Charge Air Temperature Sensor after Charge Air Cooler -G811- .
Bolt
- 10 Nm
Coolant Pipe
Bolt
- 10 Nm
Coolant Pipe
O-Rings
- Replace after removing
Throttle Valve Control Module -J338-
- With Throttle Position Sensor - G69-
- Removing and installing, refer to Throttle Valve Control Module -J338- .
O-Ring
- Replace after removing
Air Guide Pipe
Bolt
- 8 Nm
Bracket
- For the Throttle Valve Control Module - J338-
Bolt
- Tightening specification and sequence, refer to Fig 4.
Bolt
- Tightening specification and sequence, refer to Fig 4.

Fig 2: Identifying Charge Air Pressure Sensor

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Tighten the bolt -2- to 9 Nm.

Fig 3: Intake Manifold Bracket and Throttle Valve Control Module Bracket - Tightening Specification and Sequence

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Fig 4: Intake Manifold Bracket and Throttle Valve Control Module Bracket - Tightening Specification and Sequence

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Fig 5: Intake Manifold With Charge Air Cooler - Tightening Specification and Sequence

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Fig 6: Intake Manifold With Charge Air Cooler - Tightening Specification and Sequence

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Fig 7: Intake Manifold Bracket and Throttle Valve Control Module Bracket - Tightening Specification and Sequence

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Fig 8: Intake Manifold Bracket and Throttle Valve Control Module Bracket - Tightening Specification and Sequence

Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.