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Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 82 (2.0L - Cooling System - Engine Code(S): CBFA & CCTA (Convertible)) >> 19 Cooling System >> Removal And Installation >> Front Coolant Pipes >> Removing

Front Coolant Pipes: Removing

WARNING: This page is about a different car, the 2013 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:

Risk of scalding due to hot steam and hot coolant:

  • The coolant system is under pressure when the engine is warm.
  • Wear protective goggles and protective clothing to prevent damage to eyes and scalding.
  • Reduce pressure by covering the coolant expansion tank cap with a cloth and carefully opening.

-- Open the coolant expansion tank cap.

-- Remove the cover for the intake air duct, disengage the side clips -arrows- to do so.

Fig 1: Air Duct Cover Slide Clips
GWWA10-10367Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unclip the lower intake air duct, disengage the clips -arrows- to do so.

Fig 2: Identifying Lower Air Guide Clips
GWWA10-10368Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove both the lower intake air duct and the intake air hose.

Fig 3: Air Guide Hose Bolts, Air Guide Pipe Hose Clamps & Electrical Harness Connector
GWWA21-10161Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Loosen the hose clamp -2-.

-- Remove the bolt -4-.

-- Disconnect the connector -arrow- and free up the electrical wire.

-- Remove the noise insulation. Refer to Removal and Installation .

-- Remove the charge air hose by loosening the clamps -1 and 2-.

Fig 4: Air Cooler Air Duct
GWWA21-10051Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Seal off the connection on the charge air cooler with a clean cloth.

-- Remove the bolt -1- and remove the charge air pipe downward.

Fig 5: Air Guide Hose Bolts, Air Guide Pipe Hose Clamps & Electrical Harness Connector
GWWA21-10161Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Place the drip tray for VAS 6100 VAS 6208 under the engine.

Fig 6: After-Run Coolant Pump V51 Bracket Bolt
GWWA19-10407Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the coolant hoses from the after-run coolant pump -arrows-.

-- Remove the bolts -1 and 2- and remove the front coolant pipes from the coolant hoses -arrows-.

Fig 7: Front Coolant Pipes, Coolant Hoses And Bolts
GWWA19-10450Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.