Front Coolant Pipes: Removing
Risk of scalding due to hot steam and hot coolant:
- The coolant system is under pressure when the engine is warm.
- Wear protective goggles and protective clothing to prevent damage to eyes and scalding.
- Reduce pressure by covering the coolant expansion tank cap with a cloth and carefully opening.
-- Open the coolant expansion tank cap.
-- Remove the cover for the intake air duct, disengage the side clips -arrows- to do so.
-- Unclip the lower intake air duct, disengage the clips -arrows- to do so.
-- Remove both the lower intake air duct and the intake air hose.
-- Loosen the hose clamp -2-.
-- Remove the bolt -4-.
-- Disconnect the connector -arrow- and free up the electrical wire.
-- Remove the noise insulation. Refer to Removal and Installation .
-- Remove the charge air hose by loosening the clamps -1 and 2-.
-- Seal off the connection on the charge air cooler with a clean cloth.
-- Remove the bolt -1- and remove the charge air pipe downward.
-- Place the drip tray for VAS 6100 VAS 6208 under the engine.
-- Remove the coolant hoses from the after-run coolant pump -arrows-.
-- Remove the bolts -1 and 2- and remove the front coolant pipes from the coolant hoses -arrows-.