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Cooling System, Checking For Coolant Leaks

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Special tools and workshop equipment required 

Procedure

WARNING:

Risk of scalding due to hot steam and hot coolant.

  • The coolant system is under pressure when the engine is warm.
  • Reduce pressure by covering coolant reservoir cap with a cloth and carefully opening.

-- Remove the cap -1- from the coolant reservoir -2- in direction of -arrow-.

Fig 1: Identifying Coolant Reservoir
GWWN19-10812Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Position the Cooling System Tester VAG1274B with the adapter VAG1274/8 on the coolant reservoir.

Fig 2: Identifying Cooling System Tester V.A.G 1274 Connected To Coolant Reservoir
GWWA19-10645Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Generate approximately 1 bar (14.5 psi) pressure using the cooling system tester hand pump.

-- If pressure falls, search for leaks and correct problem.

Refer to Pressure Relief Valve in Cap, Checking

Fig 3: Connecting Connector Piece V.A.G 1274 B/1 To Cooling System Tester V.A.G 1274 B Using Connecting Hose
GWWA19-10748Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Position the Cooling System TesterVAG1274 B with the adapter V.A.G1274/9 on the cap.

-- Generate pressure with cooling system tester hand pump.

-- If pressure relief valve does not open as specified, replace cap.