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Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 77 (2.0L - Engine Assembly - Engine Code(S): CBFA & CCTA (Convertible)) >> 10 Engine Assembly >> Description And Operation >> Engine, Holding In Its Installed Position >> Procedure

Engine, Holding In Its Installed Position: Procedure

WARNING: This page is about a different car, the 2013 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.
CAUTION: When doing any repair work, especially in the engine compartment, pay attention to the following due to clearance issues:
  • Route lines of all types (for example, fuel, hydraulic, Evaporative Emission (EVAP), coolant, refrigerant, brake fluid and vacuum) and electrical wiring so that the original path is followed.
  • To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.
CAUTION: Danger of causing damage to the coupling element:
  • Do not bend the coupling element more than 10°.
  • Do not stretch the coupling element.
  • Do not damage the wire mesh on the coupling element.

-- Remove the exhaust system suspended mount bolts -arrows- from the subframe.

Fig 1: Identifying Exhaust System Bracket (Suspended Mount) Bolts
GWWM40-10010Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the pendulum support bolt -1-.

Fig 2: Identifying Pendulum Support & Bolts
GWWA10-1578Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Then, remove the pendulum support bolts -2 and 3- and remove the pendulum support.

-- Remove the plenum chamber cover. Refer to REMOVAL AND INSTALLATION .

-- Remove the lock carrier trim.

-- Remove the engine cover. Refer to ENGINE COVER .

-- Remove the air filter housing. Refer to AIR FILTER HOUSING .

-- Remove the battery. Refer to REMOVAL AND INSTALLATION .

-- Remove the battery tray bolts -arrows- and tray.

Fig 3: Identifying Battery Housing Bolts
GWWN34-11365Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the left and right side lock carrier bracket bolts -arrows-.

Fig 4: Identifying Bolts
GWWM10-10020Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the lower mount from the adapter 10-222 A/28 and replace it with adapter 10-222 A/28-1.

Fig 5: Identifying Engine Support Bridge - Engine Support And Bolts
GWWM10-10025Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolts -arrows- from the adapter 10-222 A/28-1.

-- Use the bolts from the adapter 10-222 A/28-1 to secure the adapter 10-222 A/28 and the adapter 10-222 A/28-1. Do not use the bolts for the lock carrier bracket.

Fig 6: Identifying Engine Support Adapter
GWWM10-10018Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Bolt -arrows- tightening specification: 8 Nm.

CAUTION: A second technician is needed to install the engine support bridge 10-222 A to the vehicle in order to prevent the engine support bridge from tipping.

Install the engine support bridge as follows:

Fig 7: Identifying Engine Support Bridge Components
GWWM10-10017Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Adapter 10-222 A/31-2
  2. Moveable joint T40091/3
  3. Adapter 10-222 A/31-1
  4. Moveable joint T40093/4
  5. Square pipe T40091/1
  6. Adapter 10-222 A/28 with adapter 10-222 A/28-1

-- Install the moveable joint T40091/3 (-2-) onto the engine support bridge 10-222 A square pipe.

-- Install the engine support bridge 10-222 A to the strut towers and have a second technician hold it to prevent it from falling over.

-- Install the square pipes T40091/1 (-5-) on the left and right sides, through the adapters 10-222 A/28 (-6-) and install the moveable joints T40093/4 (-4-) onto the square pipes.

-- Install the rail with holes T40091/2 (-8-) with the mounts T40093/5 (-7-) into the moveable joint T40093/4 (-4-).

Fig 8: Identifying Engine Support Bridge Components
GWWM34-10016Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Adapter 10-222 A/31-2
  2. Moveable joint T40091/3
  3. Adapter 10-222 A/31-1
  4. Moveable joint T40093/4
  5. Square pipe T40091/1
  6. Adapter 10-222 A/28 with the adapter 10-222 A/28-1
  7. Mount T40093/5
  8. Rail with holes T40091/2
  9. Spindle 10-222 A/11

-- Insert the locking pin into the rail with holes T40091/2 (-8-) and secure it with cotter pins.

-- Tighten all threaded connections on the engine support bridge 10-222 A hand tight. Adjust the height of the engine support bridge 10-222 A parallel over the adapters 10-222 A/28.

-- Lightly tension the engine and transmission subassembly by adjusting the spindles 10-222 A/11 (-9-).

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