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Home >> Volkswagen >> 2018 >> Beetle S, 2D Hatchback >> Repair and Diagnosis >> External Pages >> Different car >> Section 75 (1.8L & 2.0L - Engine Assembly - Engine Code(S): CPKA, CPLA, CPPA & CPRA (Convertible)) >> 10 Engine Assembly >> General Information >> Engine, Supporting In Installed Position >> Procedure

Engine, Supporting In Installed Position: Procedure

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CAUTION: Observe the following for all installations, especially in engine compartment due to lack of room:
  • Route lines of all types (for example for fuel, hydraulic, EVAP canister system, coolant and refrigerant, brake fluid, vacuum) and electrical wiring so that the original path is followed.
  • To prevent damage to the lines, make sure there is sufficient clearance to all moving or hot components.
CAUTION: Danger of causing damage to the decoupling element:
  • Do not bend the decoupling element more than 10°.
  • Do not stretch the decoupling element.
  • Do not damage the wire mesh on the decoupling element.

-- Remove the exhaust system bracket from the subframe -arrows-.

Fig 1: Identifying Exhaust System Bracket (Suspended Mount) Bolts
GWWM40-10010Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolt -1-.

Fig 2: Identifying Pendulum Support
GWWM10-10034Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolts -2- and -3-.

-- Remove the pendulum support.

-- Remove the plenum chamber cover, refer to Bulkhead Overview .

-- Remove the engine cover, refer to ENGINE COVER .

-- Unlock the retaining tab in the direction of -arrow- and remove the engine cover mount -1-.

Fig 3: Identifying Engine Cover Mount
GWWA10-11635Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unclip right engine cover mount -1- from the locating bore -2-.

Fig 4: Identifying Engine Cover Mount And Locating Bore
GWWN10-10765Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the air filter housing, refer to AIR FILTER HOUSING .

-- Remove the battery and the battery tray, refer to Battery Tray Removal and BatteryRemoval .

-- Remove the bolts -arrows- from the left and right sides of the lock carrier bracket.

Fig 5: Identifying Bolts
GWWM10-10020Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the lower mount on the Engine Support Bridge - Engine Support 2810-222A/28 and replace with the Engine Support Bridge - Engine Support 28-210-222A/28-2.

Fig 6: Identifying Engine Support Bridge Engine Support
GWWM10-10109Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the bolts -arrows- on the engine support bridge mounting from the Engine Support Bridge - Engine Support 28-210-222A/28-2.

-- Use the bolts from the Engine Support Bridge - Engine Support 28-210-222A/28-2 for attaching the Engine Support Bridge - Engine Support 2810-222A/28 Do not use the bolts for the bracket.

Fig 7: Identifying Bolts
GWWM10-10108Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.