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Clutch Release Mechanism Overview

WARNING: This page is about a different car, the 2013 Volkswagen Beetle. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Clutch Release Mechanism Assembly Overview
GWWA30-0005Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
  1. Transmission
  2. Ball Stud
    • 25 Nm
    • To remove and install, remove the transmission, refer to TRANSMISSION, REMOVING .
    • Remove any grease from the clutch release lever contact surfaces.
    • Grease using Clutch Disc Spline Grease G 000 100.
  3. Input Shaft Seal
  4. Guide Sleeve
    • To remove and install, remove the transmission, refer to TRANSMISSION, REMOVING
    • With a vulcanized O-ring.
    • Replace the guide sleeve and O-ring if the O-ring is damaged.
  5. Spring
    • To remove and install, remove the transmission, refer to TRANSMISSION, REMOVING
    • Attached to the clutch release lever.
  6. Bolt
    • 20 Nm
    • Quantity: 3
  7. Clutch Release Lever
    • To remove and install, remove the transmission, refer to TRANSMISSION, REMOVING
    • Remove and install together with the release bearing, refer to CLUTCH RELEASE MECHANISM, SERVICING .
    • Remove any grease already present.
    • Grease the ball stud contact surface with Clutch Disc Spline Grease G 000 100.
  8. Release Bearing
    • To remove and install, remove the transmission, refer to TRANSMISSION, REMOVING
    • Do not wash the bearing, just wipe it off.
    • Replace loud bearings.
    • Removing and installing the clutch release lever, refer to CLUTCH RELEASE MECHANISM, SERVICING .
    • Lubricate the release lever contact surfaces with Clutch Disc Spline Grease G 000 100.
  9. Bolt
    • 20 Nm
    • For the clutch slave cylinder.
  10. Clutch Slave Cylinder
  11. Plunger
    • Grease the plunger head with Clutch Disc Spline Grease G 000 100.
  12. Bolt
    • Secures the clutch release lever when installing the transmission.
    • Remove after installing the transmission.
    • Use a M8 x 35 bolt if the assembly bolt is missing.